Materials insight

Challenges in the Modeling of Plastics in Computer Simulation

Finite-element analysis and injection-molding simulation are two technologies that are seeing widespread use today in the design of plastic components. Limitations exist in our ability to mathematically describe the complexity of polymer behavior to these software packages. Material models commonly used in finite-element analysis were not designed for plastics, making it difficult to correctly describe non-linear behavior and plasticity of these complex materials. Time-based viscoelastic phenomena further complicate analysis. Dealing with fiber fillers brings yet another layer of complexity. It is vital to the plastics engineer to comprehend these gaps in order to make good design decisions. Approaches to understanding and dealing with these challenges, including practical strategies for everyday use, will be discussed.

Hubert Lobo. SPE Fellows Fundamentals in Plastics Forum at ANTEC Orlando. 2015.

Further reading

Links

About the author

DatapointLabs

DatapointLabs Technical Center for Materials is a US-based center of excellence for the measurement of physical properties of materials needed for product development, CAE, and R&D. With our testing services and software for materials, we help companies build enduring data collections that accurately represent the materials used in their products.

To date, more than 30,000 materials have flowed through the laboratory, providing data for over 1,200 companies around the world, including automotive, aerospace, appliance, biomedical, consumer products, electronics, and material supplier verticals. DatapointLabs offers TestPaks to provide CAE-ready material properties data for most major simulation software packages.

In 2018, DatapointLabs joined the Applus+ Group, a worldwide leader the testing, inspection and certification sector. In 2020, DatapointLabs celebrated 25 years of putting materials into product design.