Materials insight

Theoretical Development of an Orthotropic Elasto-Plastic Generalized Composite Material Model

The need for accurate material models to simulate the deformation, damage and failure of polymer matrix composites is becoming critical as these materials are gaining increased usage in the aerospace and automotive industries. While there are several composite material models currently available within LS-DYNA, there are several features that have been identified that could improve the predictive capability of a composite model. To address these needs, a combined plasticity and damage model suitable for use with both solid and shell elements is being developed and is being implemented into LS-DYNA as MAT_213. A key feature of the improved material model is the use of tabulated stress-strain data in a variety of coordinate directions to fully define the stress-strain response of the material. To date, the model development efforts have been focused on creating the plasticity portion of the model. The Tsai-Wu development efforts have focused on creating the plasticity portion of the model. The Tsai-Wu composite failure model has been generalized and extended to a strain-hardening based orthotropic material model with a non-associative flow rule. The coefficients of the yield function, and the stresses to be used in both the yield function and the flow rule are computed based on the input stress-strain curves using the effective plastic strain as the tracking variable. The coefficients in the flow rule are computed based on the obtained stress-strain data. The developed material model is suitable for implementation within LS-DYNA for use in analyzing the nonlinear response of polymer composites.

Robert K. Goldberg, Kelly S. Carney, Paul Du Bois, Canio Hoffarth, Joseph Harrington, Subramaniam Rajan, Gunther Blankenhorn

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About the author

Paul Du Bois

Paul Du Bois has worked as an independent consultant in the field of industrial application of large scale numerical simulations since September 1987. He has specialized in the application of explicit integration techniques for crashworthiness and impact problems.

Among Paul’s customers are most of the world’s automotive assemblers such as Daimler, GM, Ford, Opel, Fiat, Porsche, Volvo, PSA, Renault, Toyota, Nissan, Honda, Hyundai and many others including automotive suppliers and design and engineering companies. Paul’s more recent projects include a Daimler sponsored development of a generalized plasticity law for the simulation of plastics and the formulation of a tabulated hyper-elastic material law with damage for the simulation of rubber and foam.

He was involved with the joint research organization of the German automotive industry, FAT, in the working groups: ‘Side Impact Dummies’ from 1992 through 1997 and ‘Foam Materials’ (1996 until 2009). In 2003, Paul was asked by LSTC to perform a training mission at the Russian national laboratory in Snezinskh.