strengthening the materials core of manufacturing enterprises
DatapointLabs is now part of Applus laboratories

Posts in Category: 'Altair RADIOSS'


Beyond Standards: Material Testing and Processing for Successful Simulations of Polymeric Materials (LAW76)

Our presentation, “Beyond Standards: Material Testing and Processing for Successful Simulations of Polymeric Materials (LAW76)”, focuses on the Semi-Analytical Model for Polymers (SAMP), a material law developed for simulating complex polymer behavior in industries like automotive and aerospace. SAMP integrates strain-rate dependencies and a damage model for accurate predictions in crash and impact scenarios but faces limitations like slow convergence and the absence of a damage model that incorporates strain-rate and triaxiality dependencies. We emphasize the need to go beyond standardized testing, advocating for tailored tests that better reflect real-world conditions, such as varying strain rates, geometries, and environmental factors. This presentation also details a semi-automated calibration process for SAMP and BIQUAD models using iterative workflows to optimize simulation accuracy for tension, compression, shear, and impact tests. Ultimately, SAMP’s flexibility and predictive accuracy make it a powerful tool, but its successful implementation requires advanced knowledge, customized testing, and careful calibration to ensure stability and reliability in material simulations.

...read full post

Plastics Yielding/Failure Analysis Altair RADIOSS Presentations Validation


Beyond Standards: Material Testing and Processing for Successful Simulations of Foam Materials (LAW90)

Simulations play a crucial role in engineering and material science, and their success heavily relies on the accuracy of input data. Material testing, data conversion, fitting, and formatting are essential steps in the simulation process. This conference will highlight the importance of material testing requirements that extend beyond ISO and ASTM standards to obtain reliable data for input into various common material models, such as Elastic-Plastic, Hyperelastic, and Rate Dependent models. The complexity of foam materials is shown through a case study of successful validation of polyurethane (PU) foam ball drop impact test using LAW 90. PU foams exhibit high deformation with rate dependency in compressive loading, as well as viscoelastic unloading behavior. Proper handling of input test data and critical settings in simulation setup are crucial for accurate results. The case study will showcase our streamlined approach to successful simulation of foam materials, including challenges and limitations of current material models.

...read full post

Mechanical Foams Hyperelastic Rate Dependency Altair RADIOSS Validation


Datapoint Newsletter: Spring 2021, Vol. 27.1

DatapointLabs Will Move, Summer '21; Get Your Testing in Now. Partner Showcase: Altair

...read full post

High Speed Testing Structural Analysis Composites Altair RADIOSS Newsletters


Influence of Material Scatter to Simulation Results with ALTAIR RADIOSS

Presented by Marian Bulla, Altair Engineering, at the CARHS Automotive CAE Grand Challenge 2020.

...read full post

Nonlinear Material Models Structural Analysis Altair RADIOSS Presentations Validation


Datapoint Newsletter: Vol. 24.2

New Synergies with Applus+ Laboratories, Expanded Test Catalog

...read full post

Mechanical Metals Structural Analysis LS-DYNA Abaqus Composites Altair RADIOSS Newsletters Validation 3D Printing


A Framework for the Calibration and Validation of Multiscale Material Models

Multiscale material models are being increasingly applied for high-level simulation of complex materials, such as continuous reinforced material products (unidirectional and woven product forms). These multiscale material models require input data from a minimum of experimental tests, which are then used to characterize a multiscale material model that can be used in structural simulations within a variety of commercial finite element solvers, including OptiStruct, RADIOSS, Abaqus, and LS-Dyna. Using these models, it is possible is to predict the performance of layups from single layer properties, as well as performance of these composites under complex loadings. We present a framework where the required experimental data are collected, including a process for maintaining traceability and consistency of the experimental data using the Matereality software. Experimental test data are transmitted to the HyperWorks Multiscale Designer software for development of an appropriate multiscale material model. The resulting multiscale material model data is stored within Matereality linked to the source experimental data. Different manufactured layups are tested and compared to simulation in a validation step which provides a measure of the solution accuracy.

...read full post

Mechanical Nonlinear Material Models Structural Analysis LS-DYNA Abaqus Composites Altair RADIOSS Validation OptiStruct


Datapoint Newsletter: Winter '18, Vol. 24.1

Focus on Validation of Simulation: CAETestBench Validation for crash, additive manufacturing, injection molding, rubber hyperelasticity; Review of NAFEMS publication on V&V.

...read full post

Plastics Rubbers Metals High Speed Testing Injection Molding Structural Analysis LS-DYNA Abaqus ANSYS Altair RADIOSS Newsletters Validation 3D Printing OptiStruct


Datapoint Newsletter: Fall '17, Volume 23.4

CAETestBench Validation, Universal TestPaks, Matereality Analyzer Enhancement

...read full post

Rheology Thermal Mechanical Moldflow LS-DYNA Abaqus ANSYS Moldex3D SIGMASOFT SOLIDWORKS NX Nastran PAM-CRASH Altair RADIOSS Simpoe-Mold Newsletters Validation Matereality


Datapoint Newsletter: Spring '17, Volume 23.2

Matereality v11, upcoming presentations

...read full post

Plastics Automotive Moldflow LS-DYNA Abaqus ANSYS Moldex3D SIGMASOFT SOLIDWORKS Altair RADIOSS Validation ANSA Matereality


Datapoint Newsletter: Fall '16, Volume 22.4

CAETestBench Validations; Matereality Enterprise Workflows; Latest Publications Available on Knowmats

...read full post

Plastics Rubbers Metals Hyperelastic Plasticity Rate Dependency Automotive Nonlinear Material Models LS-DYNA Abaqus ANSYS Altair RADIOSS Newsletters Validation 3D Printing


A Design-Validation-Production Workflow for Aerospace Additive Manufacturing

With the advent of 3D printing and additive manufacturing, manufacturing designs previously thought difficult to produce can now be generated quickly and efficiently and without tooling. In the aerospace industry, weight is often tied directly to cost and is thus of great importance to any engineering design. Traditionally, the design process often involves much iteration between the designer and the analyst, where the designer submits a design to the analyst, and then the analyst completes his or her analysis and sends recommendations back to the designer. The process is repeated until a valid design meets the analysis criteria. The design is then handed to the manufacturing team which then may have additional constraints or concerns and iterations can continue. Additive manufacturing coupled with topology optimization allows the design and analysis loops and manufacturing iterations to be reduced significantly or even eliminated. The critical step is to ensure that the part will perform as simulated.

...read full post

Metals Aerospace and Defense Structural Analysis Altair RADIOSS Research Papers Validation 3D Printing


Determination and Use of Material Properties for Finite Element Analysis: Book Review

This book is intended to be a companion to the NAFEMS book, "An Introduction to the Use of Material Models in FE". It informs Finite Element Analysis users of the manner and methodologies by which materials are tested in order to calibrate material models currently implemented in various FEA programs. While the authors seek first to satisfy the basic material models outlined in the companion book, they make important extensions to FEA used in currently active areas including explicit simulation.

...read full post

Mechanical Plastics Rubbers Foams Metals Hyperelastic Viscoelastic Plasticity Rate Dependency Yielding/Failure Analysis Aerospace and Defense Automotive Biomedical Building Materials Consumer Products Energy and Petroleum Material Supplier Furniture Industrial Goods CAE Vendor/Supplier Packaging Home Appliances Research Laboratory High Speed Testing Nonlinear Material Models Structural Analysis LS-DYNA Abaqus ANSYS DIGIMAT SOLIDWORKS MSC.DYTRAN MSC.MARC MSC.NASTRAN NX Nastran PAM-COMFORT PAM-CRASH Altair RADIOSS SIMULIA Book Review


Datapoint Newsletter: Spring '16, Volume 22.2

Focus on Validation, STEM Education, New Test Apparatus, Support for Altair HyperWorks

...read full post

Mechanical LS-DYNA Abaqus Altair RADIOSS Newsletters Validation


Datapoint Newsletter: Winter '16, Volume 22.1

Control Enterprise Materials Information; ANSA Partnership; New TestPaks for RADIOSS and PolyXtrue; Material Model Validation

...read full post

PolyXtrue Altair RADIOSS Newsletters Validation


From Manufacturing to Design Validation

[We] introduced the topic of injection molding process simulation and the influence of the manufacturing process on structural analysis. The strength and stiffness of a part can be inaccurately represented if the manufacturing process conditions are not properly considered. This results in a different calculation of system natural frequencies or improper estimation of the energy absorbing characteristics. We continue on this topic, extending the scope to advanced technologies available in the Altair Partner Alliance (APA) to help solve the problem of proper design validation with fiber reinforced plastics.

...read full post

Mechanical Aerospace and Defense Automotive Injection Molding Structural Analysis Moldex3D DIGIMAT Papers Altair RADIOSS Newsletters Validation


Matereality Webinar: Finite Element Analysis of Additively Manufactured Products

With the growing interest in additive manufacturing in the aerospace industry, there is a desire to accurately simulate the behavior of components made by this process. The layer by layer print process appears to create a morphology that is different from that from conventional manufacturing processes. This can have dramatic impact on the material properties, which in turn, can affect how the material is modeled in simulation. We tested an additively manufactured metal part for mechanical properties and validated the material model used in a linear static simulation.

...read full post

Mechanical Aerospace and Defense CAE Vendor/Supplier Structural Analysis Altair RADIOSS Presentations Validation 3D Printing


Software for Creating and Managing Material Specifications 

Material specifications define properties for incoming materials to meet required criteria. We present software that manages creation of material specifications, input of properties and material composition; and provides a way to evaluate qualification per specification. While it is designed for OEM/Tier n environments, it is also applicable for materials suppliers.

...read full post

Automotive Moldflow LS-DYNA Abaqus ANSYS Moldex3D DIGIMAT SIGMASOFT SOLIDWORKS ADINA ANSYS FIDAP B-Sim Cadmould Altair HyperXtrude MSC.DYTRAN MSC.MARC MSC.NASTRAN Universal Molding NX Nastran PAM-CRASH PAM-FORM PlanetsX Polycad POLYFLOW Blow Molding POLYFLOW Extrusion POLYFLOW Thermoforming PolyXtrue Altair RADIOSS Simpoe-Mold T-Sim VEL VISI Flow WinTXS Presentations


Testing for Crash & Safety Simulation

The testing of materials for use in crash and safety simulations and the conversion of test data into material models is a process that is not well standardized in the industry. Consequently, CAE users face uncertainty and risk in this process that can have a negative impact on simulation quality. In this workshop, we present approaches currently used in the US for the gathering of high quality test data plus the acclaimed Matereality CAE Modeler software that is used to transform high strain-rate data into crash material cards.

...read full post

Automotive High Speed Testing Nonlinear Material Models Structural Analysis LS-DYNA Abaqus ANSYS DIGIMAT SIGMASOFT NX Nastran PAM-CRASH Altair RADIOSS Presentations


Behavior-based Material Model Selection and Calibration of Plastics for Crash Simulation 

Many material models are available for crash simulation. However, common models are not designed for plastics. We present best practices developed for adapting common models to plastics, as well as best testing protocols to generate clean, accurate rate-dependent data. In addition, we present a streamlined process to convert raw data to LS-DYNA material cards, and harmonized material datasets that allow the same raw data to be used for other crash and rate-dependent analysis software.

...read full post

Plastics Automotive High Speed Testing Nonlinear Material Models Structural Analysis LS-DYNA Abaqus ANSYS PAM-CRASH Altair RADIOSS Presentations


A Robust Methodology to Calibrate Crash Material Models for Polymers

High strain rate material modelling of polymers for use in crash and drop testing has been plagued by a number of problems. These include poor quality and noisy data, material models unsuited to polymer behaviour and unclear material model calibration guidelines. The modelling of polymers is thus a risky proposition with a highly variable success rate. In previous work, we tackled each of the above problems individually. In this paper, we summarize and then proceed to present a material modelling strategy that can be applied for a wide variety of polymers.

...read full post

Mechanical Plastics Aerospace and Defense Automotive Consumer Products Material Supplier Industrial Goods Packaging Home Appliances High Speed Testing Nonlinear Material Models Structural Analysis LS-DYNA Abaqus ANSYS MSC.DYTRAN PAM-CRASH Altair RADIOSS Research Papers


Simulating Plastics in Drop and Crash Tests 

If you want a crash simulation involving plastics to yield useful results, it is important to model the material behavior appropriately. The high strain rates have a significant effect on the properties, and failure can be ductile or brittle in nature, depending on a number of factors.

...read full post

Plastics Aerospace and Defense Automotive Biomedical Consumer Products Material Supplier Toys/Sporting Goods Industrial Goods Packaging High Speed Testing Nonlinear Material Models Structural Analysis LS-DYNA Abaqus ANSYS MSC.DYTRAN PAM-CRASH Altair RADIOSS Research Papers


Datapoint Newsletter: Summer '08, Volume 14.2

New Tests and TestPaks. New Presentations On-line.

...read full post

LS-DYNA Altair RADIOSS VISI Flow Newsletters Validation


Methodology for Selection of Material Models for Plastics Impact Simulation 

The volume of plastics that are subjected to impact simulation has grown rapidly. In a previous paper, we discussed why different material models are needed to describe the highly varied behavior exhibited by these materials. In this paper, we cover the subject in more detail, exploring in depth, the nuances of commonly used LS-DYNA material models for plastics, covering important exceptions and criteria related to their use.

...read full post

Plastics Aerospace and Defense Automotive Consumer Products Material Supplier Industrial Goods Packaging Nonlinear Material Models Structural Analysis LS-DYNA Abaqus ANSYS PAM-CRASH Altair RADIOSS Research Papers