Material Insights by CAE Type

ANSYS

Sort byDateViews

Workshop: Testing, Modeling and Validation for Plastics & Rubber Simulation in ANSYS

by DatapointLabs8,015 views

Plastics exhibit non-linear viscoelastic behavior followed by a combination of deviatoric and volumetric plastic deformation until failure. Capturing these phenomena correctly in simulation presents a challenge because of limitations in commonly used material models. We follow an approach where we outline the general behavioral phenomena, then prescribe material models for handling different phases of plastics deformation. Edge cases will then be covered to complete the picture. Topics to be addressed include: Using elasto-plasticity; When to use hyperelasticity; Brittle polymers – filled plastics; Failure modes to consider; Criteria for survival; Choosing materials; Spatial non-isotropy from injection molding; Importance of residual stress; Visco-elastic and creep effects; Strain-rate effects for drop test and crash simulations; Fitting material data to FEA material models; The use of mid-stage validation as a tool to confirm the quality of simulation before use in real-life applications.

Read full post
ANSYSDensityHyperelasticInjection MoldingMechanicalPlasticityPlasticsPresentationsRate DependencyRheologyRubbersStructural AnalysisThermalValidationViscoelasticYielding/Failure Analysis

A Mechanism for the Validation of Hyperelastic Materials in ANSYS

by DatapointLabs7,024 views

Hyperelastic material models are complex in nature requiring stress-strain properties in uniaxial, biaxial and shear modes. The data need to be self-consistent in order to fit the commonly used material models. Choosing models and fitting this data to these equations adds additional uncertainty to the process. We present a validation mechanism where, using of a standard validation experiment one can compare results from a simulation and a physical test to obtain a quantified measure of simulation quality. Validated models can be used with greater confidence in the design of real-life components.

Read full post
ANSYSHyperelasticMechanicalPapersPresentationsStructural AnalysisValidation

Determination and Use of Material Properties for Finite Element Analysis: Book Review

by DatapointLabs9,870 views

This book is intended to be a companion to the NAFEMS book, "An Introduction to the Use of Material Models in FE". It informs Finite Element Analysis users of the manner and methodologies by which materials are tested in order to calibrate material models currently implemented in various FEA programs. While the authors seek first to satisfy the basic material models outlined in the companion book, they make important extensions to FEA used in currently active areas including explicit simulation.

Read full post
ANSYSAbaqusAerospace and DefenseAltair RADIOSSAutomotiveBiomedicalBook ReviewBuilding MaterialsCAE Vendor/SupplierConsumer ProductsDIGIMATEnergy and PetroleumFoamsFurnitureHigh Speed TestingHome AppliancesHyperelasticIndustrial GoodsLS-DYNAMSC.DYTRANMSC.MARCMSC.NASTRANMaterial SupplierMechanicalMetalsNX NastranNonlinear Material ModelsPAM-COMFORTPAM-CRASHPackagingPlasticityPlasticsRate DependencyResearch LaboratoryRubbersSIMULIASOLIDWORKSStructural AnalysisViscoelasticYielding/Failure Analysis

Finite Element Analysis of Additively Manufactured Products

by DatapointLabs6,782 views

With the growing interest in 3D printing, there is a desire to accurately simulate the behavior of components made by this process. The layer by layer print process appears to create a morphology that is different from that from conventional manufacturing processes. This can have dramatic impact on the material properties, which in turn, can affect how the material is modeled in simulation. In the first stage of our work, we seek to test an additively manufactured material for mechanical properties and validate its use in ANSYS simulation using the Cornell Bike Crank model.

Read full post
3D PrintingANSYSMechanicalResearch PapersValidation

Validation of Simulation Results Through Use of DIC Techniques 

by DatapointLabs6,167 views

It has long been desired to quantify the accuracy of simulation results. Through developments in digital image correlation (DIC) techniques, it is now possible to quantify the deviation between simulation and real life experimentation. In this paper, three-dimension DIC measurements of deformed parts are compared to deformed surfaces predicted in simulation. Using DIC, it is possible to import deformed surface elements from simulation and map the magnitude of deviation from the measurements of the actual deformed shape.

Read full post
ANSYSHigh Speed TestingNonlinear Material ModelsPresentationsStructural AnalysisValidation

Plastics & Simulation 

by DatapointLabs5,532 views

Plastics exhibit non-linear viscoelastic behavior followed by a combination of deviatoric and volumetric plastic deformation until failure. Capturing these phenomena correctly in simulation presents a challenge because of the inadequacy of currently used material models. We follow an approach where we outline the general behavioral phenomena, then prescribe material models for handling different phases of plastics deformation. Edge cases will then be covered to complete the picture. Topics to be addressed include: Using elasto-plasticity; When to use hyperelasticity; Brittle polymers – filled plastics; Failure modes to consider; Criteria for survival; Choosing materials; Spatial non-isotropy from injection molding; Importance of residual stress; Visco-elastic and creep effects; Strain-rate effects for drop test and crash simulations; Fitting material data to FEA material models.

Read full post
ANSYSHigh Speed TestingNonlinear Material ModelsPlasticsPresentations

Software for Creating and Managing Material Specifications 

by DatapointLabs6,941 views

Material specifications define properties for incoming materials to meet required criteria. We present software that manages creation of material specifications, input of properties and material composition; and provides a way to evaluate qualification per specification. While it is designed for OEM/Tier n environments, it is also applicable for materials suppliers.

Read full post
ADINAANSYSANSYS FIDAPAbaqusAltair HyperXtrudeAltair RADIOSSAutomotiveB-SimCadmouldDIGIMATLS-DYNAMSC.DYTRANMSC.MARCMSC.NASTRANMoldex3DMoldflowNX NastranPAM-CRASHPAM-FORMPOLYFLOW Blow MoldingPOLYFLOW ExtrusionPOLYFLOW ThermoformingPlanetsXPolyXtruePolycadPresentationsSIGMASOFTSOLIDWORKSSimpoe-MoldT-SimUniversal MoldingVELVISI FlowWinTXS

Comments on the Testing and Management of Plastics Material Data 

by DatapointLabs6,670 views

Plastics appeared as design materials of choice about 30 years ago. They brought with them huge design challenges because their multi-variable, non-linear nature was not well understood by engineers trained to work in a linear elastic world. We outline a 20 year journey accompanying our customers in their efforts to understand and simulate these remarkable materials to produce the highly reliable plastic products of today. We discuss challenges related to processes such as injection molding vs. blow-molding; coping with filled plastics; the difficulties of modeling polymers for crash applications. We include our latest findings related to volumetric yield in polymers and its relationship to failure. We describe the material database technology that was created to store this kind of multi-variable data and the analytical tools created to help the CAE engineer understand and use plastics material data.

Read full post
ANSYSAbaqusAutomotiveBlow MoldingDIGIMATHigh Speed TestingInjection MoldingLS-DYNAMoldex3DMoldflowNonlinear Material ModelsPAM-CRASHPlasticsPresentationsStructural AnalysisUniversal CrashUniversal MoldingUniversal Structural