Material Insights by Technical Interest

Injection Molding

Material Modeling and Mold Analysis 

We present a perspective on material modeling as applied to mold analysis requirements. Melt-solid transitions and the case for a unified material model are discussed, along with prediction of post-filling material behavior and shrinkage, and the impact of viscous heating on flow behavior and material degradation.

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Successful Injection Molding: Book Review

There has been a long standing need for a book that describes the process of injection molding using the insights developed from twenty years of computer aided engineering (CAE). The authors, all veterans of injection molding CAE, have filled this need with their book. "Successful Injection Molding" is a lot more than a book about injection molding CAE. It is clear at this stage that CAE is a tool, which, if well handled, can provide excellent results. That being said, a successful implementer of CAE for injection molding must have a range of insights into the diverse idiosyncrasies of this enormously complex manufacturing process. The book is successful in clearly addressing these issues.

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Understanding the Role of Material Properties in Simulations, Part 2

We discuss material properties in injection molding simulations, including the definition of property requirements, identification of evaluation parameters, and the role of material properties at each stage of the injection molding process, from mold filling through cooling, post-filling and shrinkage/warpage considerations.

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