We present a perspective on material modeling as applied to mold analysis requirements. Melt-solid transitions and the case for a unified material model are discussed, along with prediction of post-filling material behavior and shrinkage, and the impact of viscous heating on flow behavior and material degradation.
There has been a long standing need for a book that describes the
process of injection molding using the insights developed from twenty years of computer aided engineering (CAE). The authors, all veterans of injection molding CAE, have filled this need with their book. "Successful
Injection Molding" is a lot more than a book about injection molding CAE. It is clear at this stage that CAE is a tool, which, if well handled, can provide excellent results. That being said, a successful implementer of CAE for injection molding must have a range of insights into the diverse
idiosyncrasies of this enormously complex manufacturing process. The book is successful in clearly addressing these issues.
We discuss open issues in material models for plastics and propose better means of acquiring the right material data for Moldflow simulations using current testing technologies.
We discuss developments in viscosity modeling. New models are not generalized, but are designed to predict expected trends for polymers and incorporate both Newtonian and shear-thinning behavior.
We discuss material properties in injection molding simulations, including the definition of property requirements, identification of evaluation parameters, and the role of material properties at each stage of the injection molding process, from mold filling through cooling, post-filling and shrinkage/warpage considerations.
This book, edited by the Wisconsin based team of Osswald, Turng and Gramman, represents a compilation of work by several well known authors and brings together a body of knowledge that will be appreciated by injection molding professionals and students of plastics processing.