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Posts in Category: 'Thermal'

Workshop: Testing, Modeling and Validation for Plastics & Rubber Simulation in ANSYS

Plastics exhibit non-linear viscoelastic behavior followed by a combination of deviatoric and volumetric plastic deformation until failure. Capturing these phenomena correctly in simulation presents a challenge because of limitations in commonly used material models. We follow an approach where we outline the general behavioral phenomena, then prescribe material models for handling different phases of plastics deformation. Edge cases will then be covered to complete the picture. Topics to be addressed include: Using elasto-plasticity; When to use hyperelasticity; Brittle polymers – filled plastics; Failure modes to consider; Criteria for survival; Choosing materials; Spatial non-isotropy from injection molding; Importance of residual stress; Visco-elastic and creep effects; Strain-rate effects for drop test and crash simulations; Fitting material data to FEA material models; The use of mid-stage validation as a tool to confirm the quality of simulation before use in real-life applications. full post

Density Rheology Thermal Mechanical Plastics Rubbers Hyperelastic Visco-elastic Plasticity Rate Dependency Yielding/Failure analysis Injection Molding Structural Analysis ANSYS Presentations Validation

Mold Tempering: Conformal Cooling - yes or no?

The tempering layout for injection molds is often designed departing from previous experiences. The manufacturing feasibility is the main driver when deciding where to place cooling lines. However, often the relevance of the tempering in the process profitability or in the part quality is underestimated, and due to the lack of better information sometimes the resulting tempering performs far from the optimum. As a consequence, the molding efficiency is reduced, the part quality is compromised and, once the mold is already built, sometimes expensive trial-and-error is required to bring the mold to an optimum configuration. full post

Rheology Thermal Plastics Automotive Biomedical Injection Molding SIGMASOFT Newsletters

Datapoint Newsletter: Fall '08, Volume 14.4

A Makeover for DatapointLabs. full post

Rheology Thermal Mechanical Newsletters

Handbook of Plastics Analysis: Book Review

Assurance of quality in raw materials, control over production, and a basic understanding of criteria for performance all require a sure and complete knowledge of analytical methods for plastics. The present volume organizes the vast world of plastics analysis into a relatively compact form. A plastics engineer will find familiar territory in such subjects as rheometry, differential scanning calorimetry, and measurement of thermal properties. Polymer physicists and chemists will be at home with spectroscopic analyses, liquid chromatography, and nuclear magnetic resonance. All these topics and many more are covered in twelve chapters written by an impressive array of experts drawn from industry and academia. full post

Rheology Thermal Plastics Structural Analysis Book Review