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Knowmats is an informal repository of information related to materials and simulation. The information helps simulation professionals perform best-in-class simulation with a better understanding of how materials are represented in FEA and simulation. read more...


Methodology for Selection of Material Models for Plastics Impact Simulation

The volume of plastics that are subjected to impact simulation has grown rapidly. In a previous paper, we discussed why different material models are needed to describe the highly varied behavior exhibited by these materials. In this paper, we cover the subject in more detail, exploring in depth, the nuances of commonly used LS-DYNA material models for plastics, covering important exceptions and criteria related to their use.

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Plastics High Speed Testing LS-DYNA Research Papers


Elongational Viscosity of LDPEs and Polystyrenes using Entrance Loss Data

For two low-density polyethylenes and two polystyrenes, axisymmetric and planar elongational viscosities are estimated using entrance loss data from capillary and slit rheometers, respectively. The elongational viscosity is estimated by optimizing the values of various parameters in the Sarkar–Gupta elongational viscosity model such that the entrance loss predicted by a finite element simulation agrees with the corresponding experimental data. The predicted entrance loss is in good agreement with the experimental data at high flow rates. The difference in the experimental and predicted entrance loss at lower flow rates might have been caused by large error in the experimental data in this range.

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Rheology Plastics Extrusion PolyXtrue Research Papers


Handbook for Plastics Analysis

This book covers some of the most significant techniques used in modern analytical technology to characterize plastic and composite materials.

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Plastics Rubbers Foams Composites


Material Testing and Calibration for Non-Linear ANSYS Simulations 

Material modeling has become increasing important as ANSYS software has added analysis capabilities such as non-linear CAE, crash, CFD, and manufacturing process simulation. Poor material representaion brings risk to CAE and product development. Material data needs for various material models are discussed.

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ANSYS ANSYS FIDAP MSC.NASTRAN Presentations


Caratterizzazione di materiali plastici: misure locali di deformazione per la simulazione ad elementi finiti di problemi di impatto

Questo articolo si propone di illustrare l’importanza dell’utilizzo di metodi per la misura delle proprietà locali del materiale per determinarne la legge di comportamento. Vengono di seguito presentati alcuni esempi che evidenziano quanto più accurate e realistiche siano le simulazioni numeriche di test di trazione ad alta velocità su provini di poliolefine, quando vengano utilizzate proprietà dei materiali rilevate con misure locali, utilizzando metodi ottici. La disponibilità di misure locali e più accurate evidenzia come sia necessario che nei codici di calcolo commerciali vengano implementate delle leggi di materiale più sofisticate di quelle disponibili attualmente, che sono state per lo più originariamente sviluppate per materiali metallici, e dunque non riescono sempre a predire correttamente il comportamento dei componenti in materiali polimerici.

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Mechanical Plastics Rate Dependency Automotive High Speed Testing LS-DYNA Research Papers


Effect of Wall Slip on the Flow in a Flat Die for Sheet Extrusion

Flow in a flat die with coat hanger type of manifold is simulated allowing slip on die walls. Flow in the same die was also simulated by enforcing the no-slip condition on the walls. With slip on the die walls, the pressure drop, shear rate, stress, as well as temperature increase in the die, all were smaller than the corresponding values with no-slip condition on the walls. For the case with slip on die walls, since the shear rate is smaller, the elongation rate in the die is found to be the dominant fraction of the total strain rate. Due to its high computational efficiency, the software employed in this work can be effectively used to design extrusion dies for fluids exhibiting slip on die walls.

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Rheology Plastics Extrusion PolyXtrue Research Papers


Mechanical Properties of Polymers and Composites, 2nd Edition: Book Review

This book presents a valuable resource for engineers and designers seeking to apply structural analysis and other advanced methods to the design of plastic parts. The reader learns what to expect for the mechanical properties of polymers and develops a grasp of how plastics respond to various applied stress conditions. The book introduces mechanical tests and polymer transitions, moving onward into chapters on elastic behavior, creep and stress relaxation, dynamic mechanical properties, stress- strain behavior and strength, It also covers abrasion, fatigue, friction and stress cracking. Additionally, the effects of fillers and fibers on these properties are considered.

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Mechanical Plastics Structural Analysis Composites Book Review


White Paper: Standardized Validation Brings Confidence to 3D Printing

Finite element analysis contains assumptions and uncertainty from a number of sources, which can impact the fidelity of the simulation. This uncertainty is often left untested up to prototyping stages. DatapointLabs’ CAETestbench Validation service was developed to add a mid-stage validation step to a designer’s workflow, to test these simulations before parts are made, in order to build confidence in an engineer’s model beforehand. This validation step is illustrated in a 3D printing application.

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Validation 3D Printing


Effect of Polymer Viscosity on Post-Die Extrudate Shape Change in Coextruded Profiles

Bi-layer flow in a profile coextrusion die was simulated. Prediction of post-die changes in extrudate profile was included in the simulation. Mesh partitioning technique was used to allow the coextrusion simulation without modifying the finite element mesh in the profile die. Effect of polymer viscosities on the change in profile shape after the polymers leave the die is analyzed. It is found that a difference in the viscosities of the coextruded polymers can lead to a highly non-uniform velocity distribution at die exit. Accordingly, post-die changes in extrudate shape were found to be widely different when the polymers in the two coextruded layers were changed.

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Rheology Plastics Extrusion PolyXtrue Research Papers


Using the PRF Model for Polypropylene

The purpose of this document is to describe a variety of test data that we have for a particular grade of polypropylene and demonstrate a calibration recipe that focuses on the nonlinear viscoelastic behavior of the material below yield

Plastics Viscoelastic Abaqus