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Posts in Category: 'SIGMASOFT'


Material Testing for SIGMASOFT

Material characterization considerations for SIGMASOFT simulations using thermoplastic and thermoset materials.

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Rheology Thermal Mechanical Plastics Rubbers Injection Molding SIGMASOFT


Datapoint Newsletter: Fall '17, Volume 23.4

CAETestBench Validation, Universal TestPaks, Matereality Analyzer Enhancement

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Rheology Thermal Mechanical Moldflow LS-DYNA Abaqus ANSYS Moldex3D SIGMASOFT SOLIDWORKS NX Nastran PAM-CRASH Altair RADIOSS Simpoe-Mold Newsletters Validation Matereality


The Role of Material Data in the Simulation of Injection Molded Parts

The modeling of material behavior for injection molded plastics is a vital step for good simulation results. We detail the types of material data needed by various injection-molding simulation programs, factors that can affect simulation quality including test techniques and process variables such as moisture content. The case of fiber filled plastics is covered along with the extension to structural analysis applications.

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Plastics Viscoelastic Rate Dependency Injection Molding Nonlinear Material Models Structural Analysis Moldflow LS-DYNA Abaqus Moldex3D DIGIMAT SIGMASOFT Universal Molding Simpoe-Mold Presentations Validation


Datapoint Newsletter: Spring '17, Volume 23.2

Matereality v11, upcoming presentations

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Plastics Automotive Moldflow LS-DYNA Abaqus ANSYS Moldex3D SIGMASOFT SOLIDWORKS Altair RADIOSS Validation ANSA Matereality


Thermoplastic Material Testing for Use in SIGMASOFT and the Effect of Moisture on PA 6/6

Thermoplastic materials are one of the largest categories of materials to be injection molded. Moisture-sensitive materials can lead to issues in the molding process. Simulation of the injection molding process requires sophisticated and exact material properties to be measured. This presentation discusses the testing required to characterize a thermoplastic material for use in SIGMASOFT, as well as the effects of moisture on viscosity measurement of a moisture-sensitive material. Consequences of basing designs on wet or dry materials are covered. Implementation of material data into the software to produce a successful injection molding simulation simulation is described.

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Rheology Plastics CAE Vendor/Supplier Injection Molding Nonlinear Material Models SIGMASOFT Presentations


SPE Newsletter - Summer '15

Molding Views, brought to you by the Injection Molding Division of the Society of Plastics Engineers

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Rheology Mechanical Injection Molding Moldflow Moldex3D SIGMASOFT Universal Molding Simpoe-Mold Newsletters


Mold Tempering: Conformal Cooling - yes or no?

The tempering layout for injection molds is often designed departing from previous experiences. The manufacturing feasibility is the main driver when deciding where to place cooling lines. However, often the relevance of the tempering in the process profitability or in the part quality is underestimated, and due to the lack of better information sometimes the resulting tempering performs far from the optimum. As a consequence, the molding efficiency is reduced, the part quality is compromised and, once the mold is already built, sometimes expensive trial-and-error is required to bring the mold to an optimum configuration.

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Rheology Thermal Plastics Automotive Biomedical Injection Molding SIGMASOFT Newsletters


Ejection system design: Optimization with SIGMASOFT Virtual Molding

As the demand for functional integration and the need of design differentiation in manufactured products increase, the complexity of plastic parts increases as well; thus some previous knowledge on effective ejection systems becomes insufficient and the challenges in the design of ejection systems grow consistently.

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Rheology Plastics Rubbers Viscoelastic Automotive Biomedical Injection Molding SIGMASOFT Newsletters


Cold Runner Design - Getting the whole picture matters

The profitability of a molded rubber product depends to a large extent on the mold efficiency. To achieve the maximum productivity, besides the larges possible number of cavities it is desirable to minimize the rubber consumption and to produce parts without defects.

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Rheology Rubbers Automotive Biomedical Injection Molding SIGMASOFT Newsletters


Thermoplastic Material Testing for Use in SIGMASOFT

Thermoplastic materials are one of the largest categories of materials to be injection molded. Simulation of the injection molding process requires sophisticated and exact material properties to be measured. This presentation will discuss the testing required to characterize a material for use in SIGMASOFT, as well as the significance of material model parameters. Differences in testing methodology for amorphous and semi-crystalline polymers will be covered, along with step-by-step implementation into the software to produce a successful injection molding simulation simulation.

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Plastics Electonics/Electrical Injection Molding Nonlinear Material Models Structural Analysis SIGMASOFT Presentations


Datapoint Newsletter: Fall '14, Volume 20.4

Material Properties to Enhance Simulation Accuracy, Matereality Software Release Provides a Strong Materials Core for Manufacturing Enterprises

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ANSYS SIGMASOFT Newsletters


Software for Creating and Managing Material Specifications 

Material specifications define properties for incoming materials to meet required criteria. We present software that manages creation of material specifications, input of properties and material composition; and provides a way to evaluate qualification per specification. While it is designed for OEM/Tier n environments, it is also applicable for materials suppliers.

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Automotive Moldflow LS-DYNA Abaqus ANSYS Moldex3D DIGIMAT SIGMASOFT SOLIDWORKS ADINA ANSYS FIDAP B-Sim Cadmould Altair HyperXtrude MSC.DYTRAN MSC.MARC MSC.NASTRAN Universal Molding NX Nastran PAM-CRASH PAM-FORM PlanetsX Polycad POLYFLOW Blow Molding POLYFLOW Extrusion POLYFLOW Thermoforming PolyXtrue Altair RADIOSS Simpoe-Mold T-Sim VEL VISI Flow WinTXS Presentations


Testing for Crash & Safety Simulation

The testing of materials for use in crash and safety simulations and the conversion of test data into material models is a process that is not well standardized in the industry. Consequently, CAE users face uncertainty and risk in this process that can have a negative impact on simulation quality. In this workshop, we present approaches currently used in the US for the gathering of high quality test data plus the acclaimed Matereality CAE Modeler software that is used to transform high strain-rate data into crash material cards.

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Automotive High Speed Testing Nonlinear Material Models Structural Analysis LS-DYNA Abaqus ANSYS DIGIMAT SIGMASOFT NX Nastran PAM-CRASH Altair RADIOSS Presentations


Mechanical and Visco-Elastic Properties of UHMWPE for In-Vivo Applications 

Ultra-high molecular weight polyethylene (UHMWPE) is used extensively in orthopedic applications within the human body. Components made from these materials are subject to complex loading over extended periods of time. Modeling of components used in such applications depends heavily on having material data under in-vivo conditions. We present mechanical and visco-elastic properties measured in saline at 37C. Comparisons to conventionally measured properties at room temperature are made.

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Plastics Biomedical Blow Molding Extrusion Injection Molding Nonlinear Material Models Structural Analysis Moldflow Abaqus ANSYS SIGMASOFT Papers POLYFLOW Blow Molding POLYFLOW Extrusion POLYFLOW Thermoforming


Datapoint Newsletter: Fall '09, Volume 15.2

Expanded Support for Injection Molding CAE. Direct Data Downloads to Autodesk-Moldflow and Moldex3D. Ansys Polyflow now In-House. Elongational Viscosity Data Using Peldom. NEW Injection Molding Partners.

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Moldflow ANSYS Moldex3D SIGMASOFT POLYFLOW Blow Molding POLYFLOW Extrusion POLYFLOW Thermoforming PolyXtrue Simpoe-Mold VISI Flow Newsletters