August 02, 2017 | by DatapointLabs | views 3454
The modeling of material behavior for injection molded plastics is a vital step for good simulation results. We detail the types of material data needed by various injection-molding simulation programs, factors that can affect simulation quality including test techniques and process variables such as moisture content. The case of fiber filled plastics is covered along with the extension to structural analysis applications.
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Plastics
Visco-elastic
Rate Dependency
Injection Molding
Nonlinear Material Models
Structural Analysis
Moldflow
LS-DYNA
Abaqus
Moldex3D
DIGIMAT
SIGMASOFT
Multi-CAE Molding
Simpoe-Mold
Presentations
Validation
June 14, 2017 | by Hubert Lobo | views 2806
DatapointLabs Technical Center for Materials has a mission to strengthen the materials core of manufacturing enterprises by facilitating the use of new materials, novel manufacturing processes, and simulation-based product development. A whole-process approach is needed to address the role of materials in this context.
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Mechanical
Plastics
Rubbers
Metals
Hyperelastic
Nonlinear Material Models
Structural Analysis
ANSYS
Validation
3D Printing
Matereality
Materials Information Management
June 12, 2017 | by DatapointLabs | views 2604
Physically accurate simulation is a requirement for initiatives such as late-stage prototyping, additive manufacturing and digital twinning. The use of mid-stage validation has been shown to be a valuable tool to measure solver accuracy prior to use in simulation. Factors such as simulation settings, element type, mesh size, choice of material model, the material model parameter conversion process, quality and suitability of material property data used can all be evaluated. These validations do not use real-life parts, but instead use carefully designed standardized geometries in a controlled physical test that probes the accuracy of the simulation. With this a priori knowledge, it is possible to make meaningful design decisions. Confidence is gained that the simulation replicates real-life physical behavior. We present three case studies using different solvers and materials, which illustrate the broad applicability of this technique.
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Mechanical
Plastics
Rubbers
Metals
Structural Analysis
LS-DYNA
Abaqus
ANSYS
Research Papers
Presentations
Validation
3D Printing
May 31, 2017 | by Matereality | views 3605
Systems simulations involve material models for many materials. Since different kinds of simulations may be performed ranging from NVH to crash, such material files exist for a variety of solvers. It is a difficult task to ensure the self-consistency of material nomenclature for all these cases, such that the materials information is current and the right material files are used for each material. We present a system where materials information is uniformly deployed to CAD and CAE from libraries set up in Matereality. Consistent naming conventions and unit systems are used. Material files are linked to source material data for reference and traceability.
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Papers
Presentations
ANSA
Matereality
Materials Information Management
May 10, 2017 | by Matereality | views 4018
We describe a new software component that takes into consideration the unique multi-variate nature of LS-DYNA material models. Rate-dependent models require adjustment and tuning of many material parameters to fit the rate-dependent tensile properties. Drawing upon a robust back-end data model, a graphical user interface provides drag and drop capability to allow the user to perform tasks such as model extrapolation beyond tested data, modulus change, rate dependency tuning and failure criteria adjustment while assuring self-consistency of the underlying material model. Unit system conversions are also facilitated, eliminating error and ensuring that material inputs to simulation correctly reflect the intent of the CAE analyst. The utility of the Matereality CAE modelers is illustrated with examples for LS-DYNA material models MAT_019, MAT_024 and MAT_089 LCSR.
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Mechanical
Rate Dependency
Yielding/Failure analysis
LS-DYNA
Papers
Presentations
Matereality
April 06, 2017 | by DatapointLabs | views 2926
Performing simulations that can approximate the material behavior of ductile plastics is daunting. Factors such as nonlinear elasticity, inclusion of volumetric and deviatoric behavior, finding and correctly applying the proper material data to create failure criteria are only a few hurdles. A variety of material models exist, each with numerous settings and varied parameter conversion methods. Combined, these cause a great deal of uncertainty for the FEA user. In previous papers, we delved into material models for both LS-DYNA (MAT089, MAT024, and MAT187) and ABAQUS (*ELASTIC, *PLASTIC) using mid-stage validation as a technique to probe solver accuracy. In this presentation, we summarize our findings on the benefits of this combined approach as a general tool to test and tune simulations for greater reliability.
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Mechanical
Plastics
Automotive
High Speed Testing
Nonlinear Material Models
Structural Analysis
Multi-CAE Crash
Presentations
Validation
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